Engineered Intelligence for Cigarette Production
ICC Digital Twin Platform
Connects equipment models, inspection, maintenance, spare parts, and dashboards.
Request DetailsDrum Maintenance Bench
Moves drum repair, debugging, training, and traceability to an offline bench.
Request DetailsOil-Free Servo Leveling
Servo direct drive improves tobacco-stream trimming and reduces lubrication maintenance.
Request Details
PRODUCTS
Product Portfolio
Equipment Upgrades and Retrofits
Upgrade maker mechanisms, quality modules, recovery paths, and format kits.
- Oil-Free Servo Leveling System
- Suction Chamber and Air Classifier Tobacco Recovery System
- Cigarette Maker Quality Upgrade Modules
- Cigarette Maker Format Conversion
Robotics and Intelligent Equipment Applications
Automation for loading, paper feeding, cleaning, handling, and inspection.
- Automatic Paper Reel Feeding System
- Automated Glue-Supply Component Cleaning System
- Automatic Filter Rod Loading Robot for Novel Tobacco Products
- Workshop Intelligent Inspection and Robotics Applications
Maintenance Training and Workbenches
Standard benches for repair, calibration, disassembly, debugging, and training.
- Drum Assembly Maintenance Bench
- Cutter Head Repair and Calibration Workbench
- Integrated Debugging and Maintenance Training Workbench
- MR / VR Maintenance Training Applications
Digital Operations and ICC Systems
Digital tools for 3D models, equipment status, inspection, maintenance, and dashboards.
- ICC Digital Twin Platform
- Equipment Inspection and Maintenance Guidance
- Spare Parts Lookup and Documentation Management
- MR Training and Work Guidance
OTHER SOLUTIONS
Consult Other Solutions
Other Solutions and Special Projects
Foreign-particle detection, quality control, tobacco waste recovery, format conversion, and custom tooling.
Foreign-Particle Detection and Quality ControlMachine vision, online detection, rejection mechanisms, and traceable quality data.
Tobacco Waste Recovery and Material UtilizationOptimize recovery paths for tobacco waste, cut tobacco, and trim waste.
Format Conversion and Adaptation ServicesDedicated adaptation for slim, medium-size, auxiliary-material, and machine model variations.
Custom Tooling and Technical ServicesCustom tooling based on site space, process takt, and maintenance methods.
FEATURED PRODUCTS
Featured Products
Maker Quality / Tobacco Recovery / Material FeedingMaintenance Training / Digital EquipmentCore Products and Systems
Oil-Free Servo Leveling System
Servo direct drive and smart calibration stabilize tobacco-stream trimming while reducing lubrication maintenance.
-53.39%Lower loose-end rejection in Wuhu ZJ118 trials.
-27.5%Lower single-shift waste rate in the same trial batch.
+80%Faster trimmer calibration and adjustment.
- For maker quality upgrades and oil-free retrofits.
- Improves weight stability and reduces cleaning work.
Suction Chamber and Air Classifier Tobacco Recovery System
Recovers cut tobacco and cut stems online to reduce waste and cleaning frequency.
47.5%Average cut-tobacco recovery rate.
0.45 kg/caseCalculated on the basis of 50,000 cigarettes per case.
16.2 t/yearEstimated by one machine at 120 cases/day for 300 days.
- Built for suction-chamber tobacco and cut-stem recovery.
- Dual-path recovery reduces extra fans and duct changes.
Automatic Paper Reel Feeding System
Automates reel loading, switching, unwinding, and logistics handoff.
3 material typesCigarette paper, tipping paper, plug-wrap paper, and other webs.
2 logistics modesAGV pallet or cart handoff.
4 reels/palletStandard pallet stack configuration.
- Supports AGV pallets, carts, and related handoff methods.
- Adapts to common reel-fed web materials.
Automated Glue-Supply Cleaning System
Standardizes glue tank and roller cleaning with automated, traceable workflows.
1-to-3 cleaningCentral control of multiple cleaning units.
Smart controlTask dispatch, process records, and traceability.
3-step processUltrasonic cleaning, high-pressure spray, hot-air drying.
- Reduces manual work and improves cleaning consistency.
- Records cleaning logs, results, and equipment status.
Drum Assembly Maintenance Bench
Moves drum assembly repair, calibration, training, and traceability offline.
0 reworkReported in product introduction statistics.
-40%Maintenance time saved.
34 times/yearEstimated from 22 machines and four service points.
- Turns on-machine adjustment into bench simulation.
- Supports standard maintenance and technician training.
ICC Digital Twin Platform
Links asset records, 3D models, inspections, maintenance, and dashboards.
Asset recordsDocuments, status, inspection, and maintenance history.
Role-based viewsData views and work entries by role.
Model foundation3D model library for cigarette production equipment.
- Turns equipment data into daily work tools.
- Supports retrofit, validation, and R&D reuse.
SOLUTIONS
Solution Scenarios
Integrated solutions for making, packing, primary processing, maintenance, and digital operations.
Cigarette Maker Quality Improvement
Retrofits for rolling, trimming, cutting heads, tipping tension, and filter transfer.
Foreign-Particle Detection
Machine vision and rejection mechanisms for primary processing quality control.
Tobacco Recovery
Online recovery for suction-chamber tobacco, cut stems, and tobacco waste.
Auxiliary-Material Feeding
Automated paper reel feeding and robotic handling for making and packing workshops.
Maintenance Training
Training benches, workbenches, and SOP-based maintenance systems.
Digital Equipment Management
Digital twins, inspections, spare parts lookup, and maintenance dashboards.
DELIVERY CAPABILITY
From Single Equipment to System Platforms
Mechanical design, controls, vision, robotics, and digital delivery in one workflow.
Mechanical Design
Retrofits, component optimization, tooling, and custom devices.
Controls Integration
PLC, servo, sensors, interfaces, and control logic.
Machine Vision
Foreign-particle detection, quality inspection, positioning, and rejection.
Robotics Integration
Loading, handling, inspection, safety, and line adaptation.
Digital Twin Modeling
3D models, status visualization, and workshop dashboards.
Maintenance Training
Workbenches, training benches, SOPs, courseware, and work guidance.
PROJECT METHOD
From Diagnosis to Site Delivery
A clear engineering process from site survey to commissioning and training.
Scenario Diagnosis
Confirm equipment status, constraints, goals, and acceptance criteria.
Solution Design
Combine mechanics, controls, software, vision, robotics, and digital tools.
Manufacturing Integration
Complete manufacturing, control debugging, system integration, and records.
Delivery and Training
Installation, commissioning, operator training, maintenance guidance, and support.
BUSINESS CONTACT
Business Contact
Contact us for product documents, videos, proposals, and retrofit discussions.
